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Refractory Materials For Power Industry

Fire clay brick

Technical data

Item

AL-30

AL-34

AL-38

AL-45

AL-55

AL2O3 %   (min)

30

34

38

45

55

Fe2O3%   (max)

3

3

2.8

2.7

2.5

Refractoriness

1670°C

1710°C

1750°C

1770°C

1770°C

Refractoriness under load, 0.2MPa, (°C)

1250

1300

1350

1450

1470

Apparent porosity (%)

29

27

25

24

22

Bulk density (g/cm³)

2.05

2.1

2.15

2.15

2.2

Cold crushing strength (MPa)

20

25

30

35

40

Thermal expansion at 1000°C (%)

0.8

0.6

0.6

0.5

0.4

 

1. Brief description

Leadsun produces a comprehensive range of Fire clay brick consisting of 30-55% Alumina all of which exhibit excellent strength. For more arduous environments we offer a hand fired “super duty” Fire clay brick with a very high mechanical strength.

Typically our firebrick range is based upon flint clay giving it both a low iron and low alkali characteristic. Resistance to thermal shock, abrasion, chemical attack and reducing atmospheres are just some of the key criteria determining choice of product within each application. A wide range of sizes are held in stock.

 

2. Features

1. Low thermal conductivity, good thermal insulation performance.

2. Long service life, easy operation, could be shaped freely

3. Product specification: standard form, normal standard, shaped and special shaped bricks.

4. Can be used in various kilns because of its cheapness and general tray package. Among all of the refractory materials, it is the most widely used.

 

3. Applications

1. Carbon bake furnaces in the aluminum industry

2. Preheat zones and cyclones of rotary cement kilns

3. Insulation for glass tanks

4. Coke ovens

5. Blast furnaces

6. Reheating furnaces

7. Suspended roofs

Ceramic fiber blanket

Brief description

Leadsun ceramic fiber blanket is composed of long, flexible, interwoven fibers manufactured by the “blown” and the “spun” process yielding a strong, lightweight yet durable blanket for applications in a temperature range from 1100℃ to 1430℃Ceramic fiber blanket has the heat resistance of a hard refractory with five times better insulation value.

 

Technical data

Item

Common

Standard

H Pure

H Alumina

Zirconium

AL2O3 (%)

44

46

47-50

52-55

39-40

Fe2O3 (%)

1.2

1.0

0.2

0.2

0.2

ZrO2 (%)

15-19

Classification Temperature (℃)

1100

1260

1260

1360

1430

Working Temperature (℃)

1000

1050

1100

1200

1350

Density (kg/m3)

96/128

96/128

96/128

128/160

128/160

Permanent linear shrinkage(%)(after24 hours, density 128kg/m3)

-4

(1000°C)

-3

(1000°C)

-3

(1100°C)

-3

(1250°C)

-3

(1350°C)

Tensile strength (Mpa) density128kg/m3)

0.08-0.12

0.08-0.12

0.08-0.12

0.08-0.12

0.08-0.12

 

Features

1. Low thermal conductivity

2. Very low heat storage

3. Very high tensile strength

4. Thermal shock resistance

5. Sound absorption

6. Quick repairs. Should lining damage occur,furnace can be cooled quickly

7. Contains no binder, no fumes or furnace atmosphere contamination

8. Contains no asbestos

9. No curing or dry out time, lining can be fired to operating temperature immediately

  

Conventional Dense Castable

 

Conventional Dense castable is mixed by high quality bauxite, flint clay as aggregate, Silica Powder, α-alumina powder as micro powder, refractory cement as binder. Formulas are changed according to different applications.

LACD series producLA are specially designed to use for steel industry, boiler furnaces, incinerators and other industrial furnaces.

 

Feature:

Good abrasion resistance

Good thermal shock resistance

Good high-temperature resistance

Anti-corrode

 

Application

Boiler (CFB, Chain Boiler,etc)

Steel Industrial

Pizza Oven (Color can be adjusted as per customers’ request)

Tech Data of Conventional Castable

Item

LACD45

LACD55

LACD60

LACD65

Bulk density (g/cm3)

2.2

2.2

2.3

2.35

CCS (Mpa)

110

45

47

50

50

1100

40

42

45

45

1500

-

-

65

68

MOR(Mpa)

110

7

7

8

8

1100

6

6

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